Aqua-Hot AHE-100-02S-12 VDC Service Manual Page 3
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© 2011 Aqua-Hot
®
AHE-100-02S Hydronic Heating System Service Manual—Rev. B
Section 1: Introduction to the Aqua-Hot AHE-100-02S
Introduction ............................................................................................................... ..Page 6-7
Danger, Warning, Caution, and Note Box Definitions ................................................... ...Page 6
Section 2: Aqua-Hot Hydronic Heating System Overview
Technical Information ................................................................................................... ...Page 8
I.D. Label Sample ......................................................................................................... ...Page 9
Component Overview .................................................................................................Page 9-10
Aqua-Hot Operational Flow-Chart .............................................................................. ..Page 11
Section 3: Interior Switch Panel
Diesel-Burner Switch .................................................................................................. .Page 12
Electric Element Switch .............................................................................................. .Page 12
Engine Preheat Switch ............................................................................................... .Page 12
Section 4: Exhaust System Requirements
Exhaust System Requirements .................................................................................... .Page 13
Section 5: Aqua-Hot Components
Control Thermostat - Diesel Burner ..........................................................................Page 14-15
Control Thermostat - Electric Element ......................................................................Page 16-17
A.C. High Limit Thermostat .......................................................................................... Page 18
D.C. High Limit Thermostat .......................................................................................... Page 19
Check Valves ...........................................................................................................Page 20-21
Tempering Valve ......................................................................................................Page 22-23
Circulation Pumps C, B & A .....................................................................................Page 24-25
Stir Pump .................................................................................................................Page 26
Engine Preheat Pump ..............................................................................................Page 27-28
Interior Zone Relay - Interior Heat Exchanger Fans/Zone Pumps ............................Page 29-30
Electric Heating Element ..........................................................................................Page 31-32
Table of Contents
- SERVICE MANUAL 1
- AHE-100-02S 1
- — Page 2 — 2
- Table of Contents 3
- This Page Left 5
- Intentionally 5
- IMMINENT 6
- Figure 1 8
- Figure 2 9
- Figure 3 10
- Figure 4 12
- Figure 5 13
- Figure 6 14
- Figure 7 15
- Figure 8 16
- Figure 9 17
- Figure 10 18
- Figure 11 19
- Figure 12 20
- Figure 13 21
- Tempering Valve: 22
- Figure 14 23
- Figure 15 25
- Figure 16 26
- Engine Preheat Pump: 27
- Figure 17 28
- Zone Pumps 29
- Interior heat exchanger Fans 29
- Figure 18 29
- Figure 19 30
- Electrical - AC 31
- Figure 20 32
- Figure 21 33
- Figure 22 33
- Figure 23 34
- Operational Flow-Chart 35
- Figure 24 36
- Figure 25 37
- Figure 26 38
- Figure 27 39
- Figure 28 39
- Figure 29 40
- Figure 30a 41
- Figure 30b 41
- Figure 30c 41
- Figure 31a 42
- Figure 31b 42
- Figure 32 42
- Figure 33 43
- Figure 34a Figure 34b 43
- Figure 35 44
- Figure 36 44
- Figure 37 50
- Figure 38 51
- Figure 39 53
- Figure 40 54
- Figure 41 55
- Figure 42 56
- Figure 43 57
- Figure 44 58
- Figure 45 59
- Figure 51 60
- Figure 47 62
- Figure 48 63
- Figure 49 64
- Figure 50 65
- Figure 52 67
- Diesel-Burner Controller: 68
- Figure 53a 69
- Figure 53b 69
- a. Fuel solenoid 71
- 1: General information 73
- Or pressurized to 17 PSI 74
- — Page 75 — 75
- APPENDIX A: WIRING DIAGRAM 76
- 13 lb Radiator 79
- Figure B1 79
- Figure B2 80
- Figure B3 81
- Figure B4 82
- Figure C1 83
- Figure C2 83
- Figure C3 84
- Figure C4 84
- Figure C5 85
- Figure C6 85
- Figure C7 86
- Figure D1 87
- Figure D2 88
- Figure D3 88
- Figure E1 89
- Figure E2 90
- Figure E3 90
- Figure E4a 91
- Figure E4b 91
- Figure E4c 91
- Figure E5 92
- Figure E6a Figure E6b 93
- Figure E6c 94
- Figure E7 95
- Figure E8 96
- Figure E9 97
- Figure E10 98
- Figure E11 99
- Figure E12 100
- Figure E13a 100
- Figure E13b 100
- Figure E14a 101
- © 2011 Aqua-Hot 102
- Figure F1 103
- — Page 104 — 104
- — Page 105 — 105
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